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With the advent of medical sensor technology and other micro-coil devices, various types of micro soldering techniques have developed over time.
Just like joining two wires which might be of the same or different element, micro-soldering allows you to join two different wires, but with thickness lesser than that of our hairs.
As thin as 9-micron wires are joined using the micro-soldering techniques, that makes it one of the most unique and excellent discoveries of technology in the medical field.
How we have moved from the traditional micro-soldering techniques?
The traditional techniques have now become obsolete.
Some of the reasons include the lack of laws of physics supporting the soldering for such thin wires. The exposure to the environment along with the heat content leads to the oxidation, thus making the wire rusted and harmful to be used for medical purposes.
It is for such reasons that a shift has been made to advanced micro-soldering techniques that are aimed at making highly customized products which are high in quality and sensitive enough to be used as devices within the body.
Since the devices are used for medical purposes, care regarding the customization of the product has to be taken; which enhances its efficiency.
The updated technology that has been used is the application of high pressure and controlled thermal environment to join the two wires together.
Care must be taken while performing this technique such that two wires must have a similar thickness and should not react to thermal and pressure changes. The diameter of both the wires have to be similar, else there would be a mismatch as per the laws of physics, which would cause a failure in this technology.
Advantages of new technology
Though there are many advantages pertaining to the new technology, it is often said that since the amalgamation takes place at a molecular level, the durability of such a product is far higher than the ones which are made using the traditional methods.
The resistance against any form of environmental degradation like oxidation is minimized as well as it is an economical method if produced in bulk.
When it comes to the further application of the product using this method, it has shown excellent integration within other products, along with high-quality standards which can be used for the medical purposes that can make them a perfect substitute for traditional techniques.
The scope of this technique is very bright since the demand for in-body medical equipment has increased.
Inclination towards smaller-sized integrated products along with lower consumption of energy and resistance to any form of degradation on contact with the environment is increasing.
The trend is shifting towards the miniaturized components, hence thermo-pressure bonding will find a great demand in the upcoming days, especially in the domain of health care industry.
With the immense complexity of the process along with the high requirement of the best machinery, it is recommended to partner with the best manufacturers of micro-coils, which intend to improve the quality of the healthcare industry.